Rebuilding parts of the machine’s PVC piping was technically challenging because it used imperial measurements, making fittings scarce and repairs difficult. I reverse-engineered and redesigned the sections to the metric system.

The main goals were improving efficiency and introducing modern production methods that could simplify prototyping and replacement part manufacturing. To accelerate the development and production of custom components, I introduced both FDM and resin-based 3D printing technologies alongside traditional fabrication methods already present in the workshop.

Working with older industrial machines often means dealing with missing, damaged, or obsolete components that are difficult or impossible to source. To solve this, I began digitally modeling replacement and upgraded parts before producing them through a combination of 3D printing and traditional workshop fabrication methods.

One recurring issue was the long warm-up time required for certain machines before production could begin. To improve operational efficiency, I integrated Wi-Fi-enabled relay systems into several machines, allowing them to be powered on remotely and scheduled automatically before staff arrived on site.

To improve precision and reduce waste, I redesigned several of these systems using retrofitted peristaltic pump assemblies powered by 24-volt motors. By calibrating the pumps through PWM motor control, I was able to create precise chemical dosing systems tailored to each machine’s operational requirements.